Okinawa Institute of Science and Technology proposed a new EUV litho technology using only four reflective mirrors and a new method of illumination optics that it claims will use 1/10 the power and cost half as much as existing EUV technology from ASML.

Applied Materials may not receive expected U.S. funding to build a $4 billion research facility in Sunnyvale, CA, due to internal government disagreements over how to fund chip R&D, according to Bloomberg.

SEMI published a position paper this week cautioning the European Union against imposing additional export controls to allow companies, encouraging them to  be “as free as possible in their investment decisions to avoid losing their agility and relevance across global markets.” SEMI’s recommendations on outbound investments are in response to the European Economic Security Strategy and emphasize the need for a transparent and predictable regulatory framework.

The U.S. may restrict China’s access to HBM chips and the equipment needed to make them, reports Bloomberg. Today those chips are manufactured by two Korean-based companies, Samsung and SK hynix, but U.S.-based Micron expects to begin shipping 12-high stacks of HBM3E in 2025, and is currently working on HBM4.

Synopsys executive chair and founder Dr. Aart de Geus was named the winner of the Semiconductor Industry Association’s Robert N. Noyce Award. De Geus was selected due to his contributions to EDA technology over a career spanning more than four decades.

The top three foundries plan to implement high-NA EUV lithography as early as 2025 for the 18 angstrom generation, but the replacement of single exposure high-NA (0.55) over double patterning with standard EUV (NA = 0.33) depends on whether it provides better results at a reasonable cost per wafer.

Quick links to more news:

Global
In-Depth
Market Reports and Earnings
Education and Training
Security
Product News
Research
Events and Further Reading

Global

Belgium-based Imec released part 2 of its chiplets series, addressing testing strategies and standardization efforts, as well as guidelines and research “towards efficient ESD protection strategies for advanced 3D systems-on-chip.”

Also in Belgium, BelGan, maker of GaN chips, filed for bankruptcy according to the Brussels Times.

TSMC‘s Dresden, Germany, plant will break ground this month.

The UK will dole out more than £100 million (~US $128 million) in funding to develop five new quantum research hubs in Glasgow, Edinburgh, Birmingham, Oxford, and London.

MassPhoton is opening Hong Kong‘s first ultra-high vacuum GaN epitaxial wafer pilot line and will establish a GaN research center.

Infineon completed the sale of its manufacturing sites in the Philippines and South Korea to ASE.

Israel-based RAAAM Memory Technologies received a €5.25 million grant from the European Innovation Council (EIC) to support the development and commercialization of its innovative memory solutions. This funding will enable RAAAM to advance its research in high-performance and energy-efficient memory technologies, accelerating their integration into various applications and markets.

In-Depth

Semiconductor Engineering published its Automotive, Security and Pervasive Computing newsletter this week, featuring these top stories and video:

• Chip Security Now Depends On Widening Supply Chain
• Defining Chip Threat Models To Determining Security Risks
• Post-Quantum Computing Threatens Fundamental Transport Protocols

And:

• Where Power Savings Really Count
• Making Electronics More Efficient (video)

Market Reports and Earnings

The semiconductor equipment industry is on a positive trajectory in 2024, with moderate revenue growth observed in Q2 after a subdued Q1, according to a new report from Yole Group. Wafer Fab Equipment revenue is projected to grow by 1.3% year-on-year, despite a 12% drop in Q1. Test equipment lead times are normalizing, improving order conditions. Key areas driving growth include memory and logic capital expenditures and high-bandwidth memory demand.

Worldwide silicon wafer shipments increased by 7% in Q2 2024, according to SEMI‘s latest report. This growth is attributed to robust demand from multiple semiconductor sectors, driven by advancements in AI, 5G, and automotive technologies.

The RF GaN market is projected to grow to US $2 billion by 2029, a 10% CAGR, according to Yole Group.

Counterpoint released their Q2 smartphone top 10 report.

Renesas completed their acquisition of EDA firm Altium, best known for its EDA platform and freeware CircuitMaker package.

It’s earnings season and here are recently released financials in the chip industry:

AMD  Advantest   Amkor   Ansys  Arteris   Arm   ASE   ASM   ASML
Cadence  IBM   Intel   Lam Research   Lattice   Nordson   NXP   Onsemi 
Qualcomm   Rambus  Samsung    SK Hynix   STMicro   Teradyne    TI  
Tower  TSMC    UMC  Western Digital

Industry stock price impacts are here.

Education and Training

Rochester Institute of Technology is leading a new pilot program to prepare community college students in areas such as cleanroom operations, new materials, simulation, and testing processes, with the intent of eventual transfer into RIT’s microelectronic engineering program.

Purdue University inked a deal with three research institutions — University of Piraeus, Technical University of Crete, and King’s College London —to develop joint research programs for semiconductors, AI and other critical technology fields.

The European Chips Skills Academy formed the Educational Leaders Board to help bridge the talent gap in Europe’s microelectronics sector.  The Board includes representatives from universities, vocational training providers, educators and research institutions who collaborate on strategic initiatives to strengthen university networks and build academic expertise through ECSA training programs.

Security

The Cybersecurity and Infrastructure Security Agency (CISA) is encouraging Apple users to review and apply this week’s recent security updates.

Microsoft Azure experienced a nearly 10 hour DDoS attack this week, leading to global service disruption for many customers.  “While the initial trigger event was a Distributed Denial-of-Service (DDoS) attack, which activated our DDoS protection mechanisms, initial investigations suggest that an error in the implementation of our defenses amplified the impact of the attack rather than mitigating it,” stated Microsoft in a release.

NIST published:

• “Recommendations For Increasing U.S. Participation and Leadership in Standards Development,” a report outlining cybersecurity recommendations and mitigation strategies.
• Final guidance documents and software to help improve the “safety, security and trustworthiness of AI systems.”
• Cloud Computing Forensic Reference Architecture guide.

Delta Air Lines plans to seek damages after losing $500 million in lost revenue due to security company CrowdStrike‘s software update debacle.  And shareholders are also angry.

Recent security research:

• Physically Secure Logic Locking With Nanomagnet Logic (UT Dallas)
• WBP: Training-time Backdoor Attacks through HW-based Weight Bit Poisoning (UCF)
• S-Tune: SOT-MTJ Manufacturing Parameters Tuning for Secure Next Generation of Computing ( U. of Arizona, UCF)
• Diffie Hellman Picture Show: Key Exchange Stories from Commercial VoWiFi Deployments (CISPA, SBA Research, U. of Vienna)

Product News

Lam Research introduced a new version of its cryogenic etch technology designed to enhance the manufacturing of 3D NAND for AI applications. This technology allows for the precise etching of high aspect ratio features, crucial for creating 1,000-layer 3D NAND.

Fig.1: 3D NAND etch. Source: Lam Research

Alphawave Semi launched its Universal Chiplet Interconnect Express Die-to-Die IP. The subsystem offers 8 Tbps/mm bandwidth density and supports operation at 24 Gbps for D2D connectivity.

Infineon introduced a new MCU series for industrial and consumer motor controls, as well as power conversion system applications. The company also unveiled its new GoolGaN Drive product family of integrated single switches and half-bridges with integrated drivers.

Rambus released its DDR5 Client Clock Driver for next-gen, high-performance desktops and notebooks. The chips include Gen1 to Gen4 RCDs, power management ICs, Serial Presence Detect Hubs, and temperature sensors for leading-edge servers.

SK hynix introduced its new GDDR7 graphics DRAM. The product has an operating speed of 32Gbps, can process 1.5TB of data per second and has a 50% power efficiency improvement compared to the previous generation.

Intel launched its new Lunar Lake Ultra processors. The long awaited chips will be included in more than 80 laptop designs and has more than 40 NPU tera operations per second as well as over 60 GPU TOPS delivering more than 100 platform TOPS.

Brewer Science achieved recertification as a Certified B Corporation, reaffirming its commitment to sustainable and ethical business practices.

Panasonic adopted Siemens’ Teamcenter X cloud product lifecycle management solution, citing Teamcenter X’s Mendix low-code platform, improved operational efficiency and flexibility for its choice.

Keysight validated its 5G NR FR1 1024-QAM demodulation test cases for the first time. The 5G NR radio access technology supports eMBB and was validated on the 3GPP TS 38.521-4 test specification.

Research

In a 47-page deep-dive report, the Center for Security and Emerging Technology delved into all of the scientific breakthroughs from 1980 to present that brought EUV lithography to commercialization, including lessons learned for the next emerging technologies.

Researchers at the Paul Scherrer Institute developed a high-performance X-ray tomography technique using burst ptychography, achieving a resolution of 4nm. This method allows for non-destructive imaging of integrated circuits, providing detailed views of nanostructures in materials like silicon and metals.

MIT signed a four-year agreement with the Novo Nordisk Foundation Quantum Computing Programme at University of Copenhagen, focused on accelerating quantum computing hardware research.

MIT’s Research Laboratory of Electronics (RLE) developed a mechanically flexible wafer-scale integrated photonics fabrication platform. This enables the creation of flexible photonic circuits that maintain high performance while being bendable and stretchable. It offers significant potential for integrating photonic circuits into various flexible substrate applications in wearable technology, medical devices, and flexible electronics.

The Naval Research Lab identified a new class of semiconductor nanocrystals with bright ground-state excitons, emphasizing an important advancement in optoelectronics.

Researchers from National University of Singapore developed a novel method, known as tension-driven CHARM3D,  to fabricate 3D self-healing circuits, enabling the 3D printing of free-standing metallic structures without the need for support materials and external pressure.

Find more research in our Technical Papers library.

Events and Further Reading

Find upcoming chip industry events here, including:

Upcoming webinars are here, including topics such as quantum safe cryptography, analytics for high-volume manufacturing, and mastering EMC simulations for electronic design.

Find Semiconductor Engineering’s latest newsletters here:

Automotive, Security and Pervasive Computing
Systems and Design
Low Power-High Performance
Test, Measurement and Analytics
Manufacturing, Packaging and Materials

The post Chip Industry Week in Review appeared first on Semiconductor Engineering.

Okinawa Institute of Science and Technology proposed a new EUV litho technology using only four reflective mirrors and a new method of illumination optics that it claims will use 1/10 the power and cost half as much as existing EUV technology from ASML.

Applied Materials may not receive expected U.S. funding to build a $4 billion research facility in Sunnyvale, CA, due to internal government disagreements over how to fund chip R&D, according to Bloomberg.

SEMI published a position paper this week cautioning the European Union against imposing additional export controls to allow companies, encouraging them to  be “as free as possible in their investment decisions to avoid losing their agility and relevance across global markets.” SEMI’s recommendations on outbound investments are in response to the European Economic Security Strategy and emphasize the need for a transparent and predictable regulatory framework.

The U.S. may restrict China’s access to HBM chips and the equipment needed to make them, reports Bloomberg. Today those chips are manufactured by two Korean-based companies, Samsung and SK hynix, but U.S.-based Micron expects to begin shipping 12-high stacks of HBM3E in 2025, and is currently working on HBM4.

Synopsys executive chair and founder Dr. Aart de Geus was named the winner of the Semiconductor Industry Association’s Robert N. Noyce Award. De Geus was selected due to his contributions to EDA technology over a career spanning more than four decades.

The top three foundries plan to implement high-NA EUV lithography as early as 2025 for the 18 angstrom generation, but the replacement of single exposure high-NA (0.55) over double patterning with standard EUV (NA = 0.33) depends on whether it provides better results at a reasonable cost per wafer.

Quick links to more news:

Global
In-Depth
Market Reports and Earnings
Education and Training
Security
Product News
Research
Events and Further Reading

Global

Belgium-based Imec released part 2 of its chiplets series, addressing testing strategies and standardization efforts, as well as guidelines and research “towards efficient ESD protection strategies for advanced 3D systems-on-chip.”

Also in Belgium, BelGan, maker of GaN chips, filed for bankruptcy according to the Brussels Times.

TSMC‘s Dresden, Germany, plant will break ground this month.

The UK will dole out more than £100 million (~US $128 million) in funding to develop five new quantum research hubs in Glasgow, Edinburgh, Birmingham, Oxford, and London.

MassPhoton is opening Hong Kong‘s first ultra-high vacuum GaN epitaxial wafer pilot line and will establish a GaN research center.

Infineon completed the sale of its manufacturing sites in the Philippines and South Korea to ASE.

Israel-based RAAAM Memory Technologies received a €5.25 million grant from the European Innovation Council (EIC) to support the development and commercialization of its innovative memory solutions. This funding will enable RAAAM to advance its research in high-performance and energy-efficient memory technologies, accelerating their integration into various applications and markets.

In-Depth

Semiconductor Engineering published its Automotive, Security and Pervasive Computing newsletter this week, featuring these top stories and video:

• Chip Security Now Depends On Widening Supply Chain
• Defining Chip Threat Models To Determining Security Risks
• Post-Quantum Computing Threatens Fundamental Transport Protocols

And:

• Where Power Savings Really Count
• Making Electronics More Efficient (video)

Market Reports and Earnings

The semiconductor equipment industry is on a positive trajectory in 2024, with moderate revenue growth observed in Q2 after a subdued Q1, according to a new report from Yole Group. Wafer Fab Equipment revenue is projected to grow by 1.3% year-on-year, despite a 12% drop in Q1. Test equipment lead times are normalizing, improving order conditions. Key areas driving growth include memory and logic capital expenditures and high-bandwidth memory demand.

Worldwide silicon wafer shipments increased by 7% in Q2 2024, according to SEMI‘s latest report. This growth is attributed to robust demand from multiple semiconductor sectors, driven by advancements in AI, 5G, and automotive technologies.

The RF GaN market is projected to grow to US $2 billion by 2029, a 10% CAGR, according to Yole Group.

Counterpoint released their Q2 smartphone top 10 report.

Renesas completed their acquisition of EDA firm Altium, best known for its EDA platform and freeware CircuitMaker package.

It’s earnings season and here are recently released financials in the chip industry:

AMD  Advantest   Amkor   Ansys  Arteris   Arm   ASE   ASM   ASML
Cadence  IBM   Intel   Lam Research   Lattice   Nordson   NXP   Onsemi 
Qualcomm   Rambus  Samsung    SK Hynix   STMicro   Teradyne    TI  
Tower  TSMC    UMC  Western Digital

Industry stock price impacts are here.

Education and Training

Rochester Institute of Technology is leading a new pilot program to prepare community college students in areas such as cleanroom operations, new materials, simulation, and testing processes, with the intent of eventual transfer into RIT’s microelectronic engineering program.

Purdue University inked a deal with three research institutions — University of Piraeus, Technical University of Crete, and King’s College London —to develop joint research programs for semiconductors, AI and other critical technology fields.

The European Chips Skills Academy formed the Educational Leaders Board to help bridge the talent gap in Europe’s microelectronics sector.  The Board includes representatives from universities, vocational training providers, educators and research institutions who collaborate on strategic initiatives to strengthen university networks and build academic expertise through ECSA training programs.

Security

The Cybersecurity and Infrastructure Security Agency (CISA) is encouraging Apple users to review and apply this week’s recent security updates.

Microsoft Azure experienced a nearly 10 hour DDoS attack this week, leading to global service disruption for many customers.  “While the initial trigger event was a Distributed Denial-of-Service (DDoS) attack, which activated our DDoS protection mechanisms, initial investigations suggest that an error in the implementation of our defenses amplified the impact of the attack rather than mitigating it,” stated Microsoft in a release.

NIST published:

• “Recommendations For Increasing U.S. Participation and Leadership in Standards Development,” a report outlining cybersecurity recommendations and mitigation strategies.
• Final guidance documents and software to help improve the “safety, security and trustworthiness of AI systems.”
• Cloud Computing Forensic Reference Architecture guide.

Delta Air Lines plans to seek damages after losing $500 million in lost revenue due to security company CrowdStrike‘s software update debacle.  And shareholders are also angry.

Recent security research:

• Physically Secure Logic Locking With Nanomagnet Logic (UT Dallas)
• WBP: Training-time Backdoor Attacks through HW-based Weight Bit Poisoning (UCF)
• S-Tune: SOT-MTJ Manufacturing Parameters Tuning for Secure Next Generation of Computing ( U. of Arizona, UCF)
• Diffie Hellman Picture Show: Key Exchange Stories from Commercial VoWiFi Deployments (CISPA, SBA Research, U. of Vienna)

Product News

Lam Research introduced a new version of its cryogenic etch technology designed to enhance the manufacturing of 3D NAND for AI applications. This technology allows for the precise etching of high aspect ratio features, crucial for creating 1,000-layer 3D NAND.

Fig.1: 3D NAND etch. Source: Lam Research

Alphawave Semi launched its Universal Chiplet Interconnect Express Die-toDie IP. The subsystem offers 8 Tbps/mm bandwidth density and supports operation at 24 Gbps for D2D connectivity.

Infineon introduced a new MCU series for industrial and consumer motor controls, as well as power conversion system applications. The company also unveiled its new GoolGaN Drive product family of integrated single switches and half-bridges with integrated drivers.

Rambus released its DDR5 Client Clock Driver for next-gen, high-performance desktops and notebooks. The chips include Gen1 to Gen4 RCDs, power management ICs, Serial Presence Detect Hubs, and temperature sensors for leading-edge servers.

SK hynix introduced its new GDDR7 graphics DRAM. The product has an operating speed of 32Gbps, can process 1.5TB of data per second and has a 50% power efficiency improvement compared to the previous generation.

Intel launched its new Lunar Lake Ultra processors. The long awaited chips will be included in more than 80 laptop designs and has more than 40 NPU tera operations per second as well as over 60 GPU TOPS delivering more than 100 platform TOPS.

Brewer Science achieved recertification as a Certified B Corporation, reaffirming its commitment to sustainable and ethical business practices.

Panasonic adopted Siemens’ Teamcenter X cloud product lifecycle management solution, citing Teamcenter X’s Mendix low-code platform, improved operational efficiency and flexibility for its choice.

Keysight validated its 5G NR FR1 1024-QAM demodulation test cases for the first time. The 5G NR radio access technology supports eMBB and was validated on the 3GPP TS 38.521-4 test specification.

Research

In a 47-page deep-dive report, the Center for Security and Emerging Technology delved into all of the scientific breakthroughs from 1980 to present that brought EUV lithography to commercialization, including lessons learned for the next emerging technologies.

Researchers at the Paul Scherrer Institute developed a high-performance X-ray tomography technique using burst ptychography, achieving a resolution of 4nm. This method allows for non-destructive imaging of integrated circuits, providing detailed views of nanostructures in materials like silicon and metals.

MIT signed a four-year agreement with the Novo Nordisk Foundation Quantum Computing Programme at University of Copenhagen, focused on accelerating quantum computing hardware research.

MIT’s Research Laboratory of Electronics (RLE) developed a mechanically flexible wafer-scale integrated photonics fabrication platform. This enables the creation of flexible photonic circuits that maintain high performance while being bendable and stretchable. It offers significant potential for integrating photonic circuits into various flexible substrate applications in wearable technology, medical devices, and flexible electronics.

The Naval Research Lab identified a new class of semiconductor nanocrystals with bright ground-state excitons, emphasizing an important advancement in optoelectronics.

Researchers from National University of Singapore developed a novel method, known as tension-driven CHARM3D,  to fabricate 3D self-healing circuits, enabling the 3D printing of free-standing metallic structures without the need for support materials and external pressure.

Find more research in our Technical Papers library.

Events and Further Reading

Find upcoming chip industry events here, including:

Upcoming webinars are here, including topics such as quantum safe cryptography, analytics for high-volume manufacturing, and mastering EMC simulations for electronic design.

Find Semiconductor Engineering’s latest newsletters here:

Automotive, Security and Pervasive Computing
Systems and Design
Low Power-High Performance
Test, Measurement and Analytics
Manufacturing, Packaging and Materials

The post Chip Industry Week in Review appeared first on Semiconductor Engineering.

JEDEC and the Open Compute Project rolled out a new set of guidelines for standardizing chiplet characterization details, such as thermal properties, physical and mechanical requirements, and behavior specs. Those details have been a sticking point for commercial chiplets, because without them it’s not possible to choose the best chiplet for a particular application or workload. The guidelines are a prerequisite for a multi-vendor chiplet marketplace.

AMD, Broadcom, Cisco, Google, HPE, Intel, Meta, and Microsoft proposed a new high-speed, low-latency interconnect specification, Ultra Accelerator Link (UALink), between accelerators and switches in AI computing pods. The 1.0 specification will enable the connection of up to 1,024 accelerators within a pod and allow for direct loads and stores between the memory attached to accelerators.

Arm debuted a range of new CPUs, including the Cortex-X925 for on-device generative AI, and the Cortex-A725 with improved efficiency for AI and mobile gaming. It also announced the Immortalis-G925 GPU for flagship smartphones, and the Mali-G725/625 GPUs for consumer devices. Additionally, Arm announced Compute Subsystems (CSS) for Client to provide foundational computing elements for AI smartphone and PC SoCs, and it introduced KleidiAI, a set of compute kernels for developers of AI frameworks. The Armv9-A architecture also added support for the Scalable Matrix Extension to accelerate AI workloads.

TSMC said its 2nm process is on target to begin mass production in 2025. Meanwhile, Samsung is expected to release its 1nm plan next month, targeting mass production for 2026 — a year ahead of schedule, reports Business Korea.

CHIPs for America and NATCAST released a 2024 roadmap for the U.S. National Semiconductor Technology Center (NSTC), identifying priorities for facilities, research, workforce development, and membership.

China is investing CNY 344 billion (~$47.5 billion) into the third phase of its National Integrated Circuit Industry Investment Fund, also known as the Big Fund, to support its semiconductor sector and supply chain, according to numerous reports.

Malaysia plans to invest $5.3 billion in seed capital and support for semiconductor manufacturing in an effort to attract more than $100 billion in foreign investments, reports Reuters. Prime Minister Anwar Ibrahim announced the effort to create at least 10 companies focused on IC design, advanced packaging, and equipment manufacturing.

imec demonstrated a die-to-wafer hybrid bonding flow for Cu-Cu and SiCN-SiCN at pitches down to 2µm at the IEEE’s ECTC conference. This breakthrough could enable die and wafer-level optical interconnects.

The chip industry is racing to develop glass for advanced packaging, setting the stage for one of the biggest shifts in chip materials in decades — and one that will introduce a broad new set of challenges that will take years to fully resolve.

Quick links to more news:

In-Depth
Global
Product News
Markets and Money
Security
Research and Training
Quantum
Events and Further Reading

In-Depth

Semiconductor Engineering published its Systems & Design newsletter featuring these top stories:

• RISC-V Heralds New Era Of Cooperation
• AI For Data Management
• Trouble Ahead For IC Verification

Global

STMicroelectronics is building a fully integrated SiC facility in Catania, Italy.  The high-volume 200mm facility is projected to cost over $5 billion.

Siliconware Precision Industries Co. Ltd.(SPIL) broke ground on an RM 6 billion (~$1.3 billion) advanced packaging and testing facility in Malaysia. Also, Google will invest $2 billion in Malaysia for its first data center, and a Google Cloud hub to meet growing demand for cloud services and AI literacy programs, reports AP.

In an SEC filing, Applied Materials received additional subpoenas from the U.S. Department of Commerce’s (DoC) Bureau of Industry and Security related to shipments of advanced semiconductor equipment to China. This comes on the heels of similar subpoenas issued last year.

A Chinese contractor working for SK hynix was arrested in South Korea and is being charged with funneling more than 3,000 copies of a paper on solving process failure issues to Huawei, reports South Korea’s Union News.

VSORA, CEA-Grenoble, and Valeo were awarded $7 million from the French government to build low-latency, low-power AI inference co-processors for autonomous driving and other applications.

In the U.S., the National Highway Traffic Safety Administration (NHTSA) is investigating unexpected driving behaviors of vehicles equipped with Waymo‘s 5th Generation automated driving system (ADS), with details of nine new incidents on top of the first 22.

Product News

ASE introduced powerSIP, a power delivery platform designed to reduce signal and transmission loss while addressing current density challenges.

Infineon announced a roadmap for energy-efficient power supply units based on Si, SiC, and GaN to address the energy needs of AI data centers, featuring new 8 kW and 12 kW PSUs, in addition to the 3 kW and 3.3 kW units available today. The company also released its CoolSiC MOSFET 400 V family, specially developed for use in the AC/DC stage of AI servers, complementing the PSU roadmap.

Fig. 1: Infineon’s 8kW PSU. Source: Infineon

Infineon also introduced two new generations of high voltage (HV) and medium voltage (MV) CoolGaN TM devices, enabling customers to use GaN in voltage classes from 40 V to 700 V. The devices are built using Infineon’s 8-inch foundry processes.

Ansys launched Ansys Access on Microsoft Azure to provide pre-configured simulation products optimized for HPC on Azure infrastructure.

Foxconn Industrial Internet used Keysight Technology’s Open RAN Studio solution to certify an outdoor Open Radio Unit (O-RU).

Andes Technology announced an SoC and development board for the development and porting of large RISC-V applications.

MediaTek uncorked a pair of mobile chipsets built on a 4nm process that use an octa-core CPU consisting of 4X Arm Cortex-A78 cores operating at up to 2.5GHz paired with 4X Arm Cortex-A55 cores.

The NVIDIA H200 Blackwell platform is expected to begin shipping in Q3 of 2024 and will be available to data centers by Q4, according to TrendForce.

A room-temperature direct fusion hybrid bonding system from Be Semiconductor has shipped to the NHanced advanced packaging facility in North Carolina. The new system offers faster throughput for copper interconnects with submicron pad sizes, greater accuracy and reduced warpage.

Markets and Money

Frore Systems raised $80 million for its solid-state active cooling module, which removes heat from the top of a chip without fans. The device in systems ranging from notebooks and network edge gateways to data centers.

Axus Technology received $12.5 million in capital equity funding to make its chemical mechanical planarization (CMP) equipment for semiconductor wafer polishing, thinning, and cleaning, including of silicon carbide (SiC) wafers.

Elon Musk’s xAI announced a series B funding round of $6 billion.

Micron was ordered to pay $445 million in damages to Netlist for patent infringement of the company’s DDR4 memory module technology between 2021 and 2024.

Global revenue from AI semiconductors is predicted to total $71 billion in 2024, up 33% from 2023, according to Gartner. In 2025, it is expected to jump to $91.9 billion. The value of AI accelerators used in servers is expected to total $21 billion in 2024 and reach $33 billion by 2028.

NAND flash revenue was $14.71 billion in Q1 2024, an increase of 28.1%, according to TrendForce.

The optical transceiver market dipped from $11 billion in 2022 to $10.9 billion in 2023, but it is predicted to reach $22.4 billion by 2029, driven by AI, 800G applications, and the transition to 200G/lane ecosystem technologies, reports Yole.

Yole also found that ultra-wideband technical choices and packaging types used by NXP, Apple, and Qorvo vary considerably, ranging from 7nm to 90nm, with both CMOS and finFET transistors.

The global market share of GenAI-capable smartphones increased to 6% in Q1 2024 from 1.3% in the previous quarter, reports Counterpoint. The premium segment accounted for over 70% of sales with Samsung on top and contributing 58%. Meanwhile, global foldable smartphone shipments were up 49% YoY in Q1 2024, led by Huawei, HONOR, and Motorola.

Security

The National Science Foundation awarded Worcester Polytechnic Institute researcher Shahin Tajik almost $0.6 million to develop new technologies to address hardware security vulnerabilities.

The Hyperform consortium was formed to develop European sovereignty in post-quantum cryptography, funded by the French government and EU credits. Members include IDEMIA Secure Transactions, CEA Leti, and the French cybersecurity agency (ANSSI).

In security research:

• University of California Davis and University of Arizona researchers proposed a framework leveraging generative pre-trained transformer (GPT) models to automate the obfuscation process.
• Columbia University and Intel researchers presented a secure digital low dropout regulator that integrates an attack detector and a detection-driven protection scheme to mitigate correlation power analysis.
• Pohang University of Science and Technology (POSTECH) researchers analyzed threshold switch devices and their performance in hardware security.

The U.S. Defense Advanced Research Projects Agency (DARPA) seeks proposals for its AI Quantified program to develop technology to help deploy generative AI safely and effectively across the Department of Defense (DoD) and society.

Vanderbilt University and Oak Ridge National Laboratory (ORNL) partnered to develop dependable AI for national security applications.

The Cybersecurity and Infrastructure Security Agency (CISA) issued a number of alerts/advisories.

Research and Training

New York continues to amp up their semiconductor offerings. NY CREATES and Raytheon unveiled a semiconductor workforce training program. And Syracuse  University is hosting a free virtual course focused on the semiconductor industry this summer.

In research news:

• A team of researchers at MIT and other universities found that extreme temperatures up to 500°C did not significantly degrade GaN materials or contacts.
• University of Cambridge researchers developed adaptive and eco-friendly sensors that can be directly and imperceptibly printed onto biological surfaces, such as a finger or flower petal.
• Researchers at Rice University and Hanyang University developed an elastic material that moves like skin and can adjust its dielectric frequency to stabilize RF communications and counter disruptive frequency shifts that interfere with electronics when a substrate is twisted or stretched, with potential for stretchable wearable electronic devices.

The National Science Foundation (NSF) awarded $36 million to three projects chosen for their potential to revolutionize computing. The University of Texas at Austin-led project aims to create a next-gen open-source intelligent and adaptive OS. The Harvard University-led project targets sustainable computing. The University of Massachusetts Amherst-led project will develop computational decarbonization.

Quantum

Singapore will invest close to S$300 million (~$222 million) into its National Quantum Strategy to support the development and deployment of quantum technologies, including an initiative to design and build a quantum processor within the country.

Several quantum partnerships were announced:

• Riverlane and Alice & Bob will integrate Riverlane’s quantum error correction stack within Alice & Bob’s larger quantum computing system based on cat qubit technology.
• New York University and the University of Copenhagen will collaborate to explore the viability of hybrid superconductor-semiconductor quantum materials for the production of quantum chips and integration with CMOS processes.
• NXP, eleQtron, and ParityQC showed off a full-stack, ion-trap based quantum computer demonstrator for Germany’s DLR Quantum Computing Initiative.
• Photonic says it demonstrated distributed entanglement between quantum modules using optically-linked silicon spin qubits with a native telecom networking interface as part of a quantum internet effort with Microsoft.
• Classiq and HPE say they developed a rapid method for solving large-scale combinatorial optimization problems by combining quantum and classical HPC approaches.

Events and Further Reading

Find upcoming chip industry events here, including:

Upcoming webinars are here, including integrated SLM analytics solution, prototyping and validation of perception sensor systems, and improving PCB designs for performance and reliability.

Semiconductor Engineering’s latest newsletters:

Automotive, Security and Pervasive Computing
Systems and Design
Low Power-High Performance
Test, Measurement and Analytics
Manufacturing, Packaging and Materials

The post Chip Industry Week In Review appeared first on Semiconductor Engineering.

SK hynix and TSMC plan to collaborate on HBM4 development and next-generation packaging technology, with plans to mass produce HBM4 chips in 2026. The agreement is an early indicator for just how competitive, and potentially lucrative, the HBM market is becoming. SK hynix said the collaboration will enable breakthroughs in memory performance with increased density of the memory controller at the base of the HBM stack.

Intel assembled the industry’s first high-NA EUV lithography system. “Compared to 0.33NA EUV, high-NA EUV (or 0.55NA EUV) can deliver higher imaging contrast for similar features, which enables less light per exposure, thereby reducing the time required to print each layer and increasing wafer output,” Intel said.

Fig. 1: Bigger iron — Intel’s brand new high-NA EUV machinery. Source: Intel

Samsung is slated to receive $6.4 billion in CHIPS ACT funding from the U.S. Department of Commerce (DoC) as part of a $40 billion expansion of its Austin, Texas, manufacturing facility, along with an R&D fab, a pair of leading-edge logic fabs, and an advanced packaging plant in nearby Taylor, Texas.

Micron and the U.S. government next week will announce $6.1 billion in CHIPS Act funding for the development of advanced memory chips in New York and Idaho, according to AP News.

Cadence unveiled its Palladium Z3 Emulation and Protium X3 FPGA Prototyping systems, targeted at multi-billion-gate designs with 2X increase in capacity and a 1.5X performance increase compared to previous-generation systems. Cadence also teamed up with MemVerge to enable seamless support for AWS Spot instances for long-running high-memory EDA jobs, and extended its hybrid cloud environment solutions through a collaboration with NetApp.

Fig. 2: At CadenceLive Silicon Valley, NVIDIA CEO Jensen Huang (r.) discussed accelerated computing and generative AI with Cadence CEO Anirudh Devgan. Source: Semiconductor Engineering

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Markets and Money
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Education and Workforce
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Research
Quantum
Events
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Global

After Taiwan’s recent 7.2 magnitude earthquake, TSMC reached more the 70% tool recovery in its fabs within the first 10 hours and full recovery by the end of the third day, according to this week’s earnings call. Some wafers in process were scrapped but the company expects the lost production to be recovered in the second quarter.  Also in the call, TSMC said they expect their “customers to share some of the higher cost” of the overseas fabs and higher electricity costs.

Advantest‘s regional headquarters in Taiwan donated $2.2 million New Taiwan dollars ($680,000 US) for aid to victims and reconstruction efforts related to the Taiwan earthquake that struck on April 3.

Japan’s exports grew by more than 7% YoY in March, driven by an 11.3% increase in shipments of electronics and semiconductor manufacturing equipment, much of it to China, according to NikkeiAsia.

China‘s IC output grew 40% in the first quarter, primarily driven by EVs and smartphones, according to the South China Morning Post.

In the U.S., the Biden Administration released a notice of funding opportunity of $50 million targeted at small businesses pursuing advances in metrology research and technology. Also, the U.S. Department of Energy announced a $33 million funding opportunity for smart manufacturing technologies.

Germany‘s Fraunhofer IIS launched its On-Board Processor (FOBP) for the German Space Agency’s Heinrich Hertz communication satellite. FOBP can be controlled and reprogrammed from Earth and will be used to investigate creation of hybrid communication networks.

Markets and Money

RISC-V startup Rivos raised more than $250 million in capital investments to tape out its first power-optimized chips for data analytics and generative AI applications.

Silvaco filed to go public on Nasdaq. The company also received a $5 million convertible note investment from Microchip.

Microchip acquired Neuronix AI Labs to provide AI-enabled FPGA solutions for large-scale, high-performance edge applications.

The advanced packaging market saw a modest 4% increase in revenues in Q4 2023 versus the previous quarter, with a projected decline of 13% QoQ in the first quarter of 2024, reports Yole. Overall, the market is expected to increase from $38 billion in 2023 to $69.5 billion in 2029 with a CAGR of 10.7%.

TSMC’s CoWoS total capacity will increase by 150% in 2024 due to demand for NVIDIA’s Blackwell Platform, reports TrendForce.

ASML saw a nearly 40% drop in new litho equipment sales QoQ in Q1 2024 and a 61% drop in net bookings as manufacturers reduced investments in new capital equipment during the recent semiconductor market slump.

Global PC shipments rose about 3% YoY in Q1 2024, and that same growth is expected for full year 2024, reports Counterpoint. Manufacturers are predicted to promote AI PCs as semiconductor companies prepare to launch SoCs featuring higher TOPS.

The GenAI smartphone market share is predicted to reach 11% by 2024 and 43% by 2027, reports Counterpoint. Samsung likely will lead in 2024, but Apple may overtake it in 2025.

The RF GaN market is expected to exceed $2 billion by 2029, fueled by the defense and telecom infrastructure sectors, reports Yole.

In-Depth

Semiconductor Engineering published its Manufacturing, Packaging & Materials newsletter this week. Top articles include:

• Electromigration Concerns Grow In Advanced Packages
• What Works Best For Chiplets
• Enabling Advanced Devices With Atomic Layer Processes

Plus, check out these new stories and tech talks:

• Architecting Chips For High-Performance Computing
• Future-Proofing Automotive V2X
• Secure Movement Of Data In Test
• Challenges With Chiplets and Power Delivery

Security

In security research:

• Seoul National University, Sandia National Laboratories, Texas A&M University, and Applied Materials demonstrated a memristor crossbar architecture for encryption and decryption.
• Robert Bosch, Forschungszentrum Julich, and Newcastle University investigated techniques for error detection and correction in in-memory computing.
• The University of Florida introduced an automated framework that can help identify security assets for a design at the register-transfer level (RTL).

DARPA conducted successful in-air tests of AI flying an F-16 autonomously versus a human-piloted F-16 in visual-range combat scenarios.

The National Security Agency’s Artificial Intelligence Security Center (NSA AISC) published joint guidance on deploying AI systems securely with the Cybersecurity and Infrastructure Security Agency (CISA), the Federal Bureau of Investigation (FBI), and international partners. CISA also issued other alerts.

Products and Standards

Samsung uncorked LPDDR5X DRAM built on a 12nm process that supports up to 10.7 Gbps and expands the single package capacity of mobile DRAM up to 32 GB.

Keysight revealed its next-generation RF circuit simulation tool that supports multi-physics co-design of circuit, electromagnetic, and electrothermal simulations across Cadence, Synopsys, and Keysight platforms.

Renesas released its FemtoClock family of ultra-low jitter clock generators and jitter attenuators with 8 and 12 outputs, enabling clock tree designs for high-speed interconnect systems in telecom and data center switches, routers, medical imaging, and more.

Movellus expanded its droop response solutions with Aeonic Generate AWM3, which responds to voltage droops within 1 to 2 clock cycles while providing enhanced observability for droop profiling and enabling fine-grained dynamic frequency scaling.

Efabless announced the second version of its Python-based open-source EDA software for construction of customizable flows using proprietary or open-source tools.

Faraday Technology licensed Arm’s Cortex-A720AE IP to use in the development of AI-enabled vehicle ASICs. Also, Untether AI teamed up with Arm to enable its inference acceleration technology to be implemented alongside the latest-generation Automotive Enhanced technology from Arm for ADAS and autonomous vehicle applications.

FOXESS used Infineon’s 1,200V CoolSiC MOSFETs and EiceDRIVER gate drivers for industrial energy storage applications, aiming to promote green energy.

Emotors adopted Siemens’ Simcenter solutions for NVH testing of next-gen automotive e-drives.

SiTime debuted a family of clock generators for AI datacenter applications with clock, oscillator, and resonator in an integrated chip.

JEDEC published the JESD79-5C DDR5 SDRAM standard, which includes a DRAM data integrity improvement called Per-Row Activation Counting (PRAC) that precisely counts DRAM activations on a wordline granularity and alerts the system to pause traffic and designate time for mitigation measures when an excessive number of activations are detected.

The LoRa Alliance launched its roadmap for the development of the LoRaWAN open standard for IoT communications, referring to long-range radio (LoRa) low-power wide-area networks (LPWANs).

Education and Workforce

Texas A&M introduced a new Master of Science program for microelectronics and semiconductors, which will begin in fall 2025.

The Cornell NanoScale Science and Technology Facility (CNF) is partnering with Tompkins Cortland Community College and Penn State to offer a free Microelectronics and Nanomanufacturing Certificate Program to veterans and their dependents.

Eindhoven University of Technology (TU/e) has more than 700 researchers and 25 research group focused on the chip industry, but the number is projected to grow significantly due to the Dutch government’s recent investment.

Research

Intel announced a large-scale neuromorphic system based on its Loihi 2 processor. Initially deployed at Sandia National Laboratories, it aims to support research for future brain-inspired AI. Intel is also collaborating with Seekr on next-gen LLM and foundation models.

Los Alamos National Lab, HPE, and NVIDIA collaborated on the design and installation of Venado, the Lab’s new supercomputer. “Venado adds to our cutting-edge supercomputing that advances national security and basic research, and it will accelerate how we integrate artificial intelligence into meeting those challenges,” said Thom Mason, director of Los Alamos National Laboratory in a release.

Penn State is partnering with Morgan Advanced Materials on a five-year, multi-million-dollar research project to advance silicon carbide (SiC) technology. Morgan will become a founding member of the Penn State Silicon Carbide Innovation Alliance. Also, Coherent secured CHIPS Act funding of $15 million for research into high-voltage, high-power silicon carbide and single-crystal diamond semiconductors.

Oak Ridge National Laboratory (ORNL) researchers found a more efficient way to extract lithium from waste liquids leached from mining sites, oil fields, and used batteries.

Quantum

Quantinuum said it reached an inherent 99.9% 2-qubit gate fidelity in its commercial quantum computer, a point at which quantum error correction protocols can be used to greatly reduce error rates.

D-Wave Quantum uncorked a fast-anneal feature to speed up computations on its quantum processing units, which reduces the impact of external disturbances.

MIT researchers outlined a new conceptual model for a quantum computer that aims to make writing code for them easier.

SLAC National Accelerator Laboratory, Stanford University, Max Planck Institute of Quantum Optics, Ludwig-Maximilians-Universitat Munich, and Instituto de Ciencia de Materiales de Madrid researchers proposed a method that harnesses the structure of light to tweak the properties of quantum materials.

Events

Find upcoming chip industry events here, including:

Upcoming webinars are here.

Further Reading

Read the latest special reports and top stories, or check out the latest newsletters:

Systems and Design
Low Power-High Performance
Test, Measurement and Analytics
Manufacturing, Packaging and Materials
Automotive, Security and Pervasive Computing

The post Chip Industry Week In Review appeared first on Semiconductor Engineering.

The semiconductor industry is preparing for the migration from proprietary chiplet-based systems to a more open chiplet ecosystem, in which chiplets fabricated by different companies of various technologies and device nodes can be integrated in a single package with acceptable yield.

To make this work as expected, the chip industry will have to solve a variety of well-documented technical and business issues, and it will have to rein in some of the grander visions of what’s possible — at least initially. The basic challenge is aligning domain-specific performance demands of end systems, which contain a growing number of chiplets, with the assembly and packaging capabilities and methodologies of IDMs, foundries, and OSATs. This includes the creation of assembly development kits (ADKs) that are roughly the equivalent of process development kits (PDKs), which today are codified with manufacturing specifications.

A PDK provides the appropriate level of detail needed to develop planar chips, marrying design tools with fab processes to achieve a predictable outcome. But making this work for an ADK with heterogeneous chiplets is many times more complex. Design and assembly teams need to manage thermal, mechanical, and electrical co-dependencies that cause electrical and mechanical stress, resulting in warpage, reduced yield, and reliability issues under real-world workloads. Layered on top of this the business and legal issues related to packaging of different devices from different manufacturers.

“Chiplets are a growing trend, especially in the HPC and networking segments, with potential to scale to other applications,” said Gabriela Pereira, technology and market analyst for semiconductor packaging at Yole Intelligence. “The industry has understood that high-end advanced packaging technologies are needed to connect them — but that’s much more complex than it seems. Connecting chiplets requires the design of high-bandwidth interconnections at the package level, which can take different forms — e.g., 2D, 2.5D or 3D — while ensuring that the thermal and power requirements are fulfilled.”

Commercial chiplet-based devices generally are domain-specific, and sometimes developed for a specific workload. So despite a big industry push to create a LEGO-like mix-and-match ecosystem for chiplets — which today includes multiple IP and EDA vendors, foundries, memory suppliers, OSATs, substrate suppliers, etc. — making this work as planned will require time and a massive amount of work.

Fig. 1: System assembly requires tighter coupling between chipmakers and OSATs. Source: ASE

In creating heterogeneous integrated designs, it’s essential to have much tighter collaboration between foundries, IDMs, OSATs, and PCB manufacturers. And because each chiplet-based system will be customized, the number of assembly processes will grow substantially. For example, one OSAT noted that among its ~5,000 customers, there are ~1,000 different assembly processes.

That diversity in products and processes makes it difficult to achieve predictable results by choosing chiplets from a large menu of options.

“We’ve already encountered a lot of limitations including not only the silicon, but also integration and the ecosystem,” said Lihong Cao, senior director at ASE Group, at MEPTEC’s Road to Chiplets forum. She stressed that customers continue to push for a low-cost chiplet assembly process, which is creating constructive tension between developing a sophisticated assembly process and the economic realities of different industry sectors. Computing devices for automotive have a higher cost sensitivity than for data centers, for example, but their chips operate in a harsher environment over a longer lifetime.

What’s needed is a defined set of assembly process recipes — basically, a highly limited menu of choices — that are specific to the end application (HPC, automotive, RF telecommunications) in order to lower the cost of chiplet-based systems. OSATs and foundries already are moving in that direction for high-performance computing. For example, at its 2024 Direct Connect event, Intel shared its six different package processes for chiplets. TSMC and Samsung also offer defined sets of chiplet processes. But the success of these assembly processes requires engineering teams to co-optimize the flows, processes, and materials to best match the system requirements.

Fig. 2: Integrated platform development requires tightly coupled architectural analysis that co-optimizes the system design to architecture to assembly process and packaging material selections. Source: Applied Materials

“Previously, when we designed a system we only had to be worried about the system requirements. Once we start segregating into dies and reassembling them, we have to start looking at other things. We have to worry about putting them together while considering signal integrity between dies, reliability, thermals, etc.,” said Itai Leshniak, director of AI systems solutions at Applied Materials, at the MEPTEC forum. “If we take the case of AI-based computer vision, we can break it down layer by layer — on the hardware side, determining which computer vision processors, sensors, filters are needed to break it down into the architecture at layer. Then we begin to go through how to package all these chiplets, and then which materials to use and how to take advantage of those materials.”

Materials and assembly processes
Conceptually, design engineers will use chiplets to design a system. However, the co-design and integration is far more complicated than assembling a set of LEGO blocks, because the chiplets, interposers, and package substrates come from different design houses and manufacturing facilities. The advanced packaging technologies used to connect chiplets vary with an alphabet soup of names — FOWLP, FOPLP, CoWoS, etc., each of which poses additional design and material choices along with certain process limitations.

Fig. 3: There are a multitude of choices in multi-die packaging from the high-level layout to substrates, materials, bonding methods, and cooling materials. Source: Synopsys

Currently engineering teams determine the tradeoffs among the different packaging options to select materials, derive a process recipe, and determine design rules.

Materials are a good starting point. “Materials are very important because they enable new products and packaging technologies,” Tanja Braun, deputy group manager at the Fraunhofer Institute for Reliability and Microintegration IZM. “As you move into more advanced packaging, process is getting much more complex because you are putting more things together. In the end, it’s a combination of equipment, materials, and process development.”

There are three thermal parameters that are critical in package assembly processes — coefficients of thermal expansion (CTE), glass transition temperature (T_g), and thermal conductivity. These factors affect how a material behaves in manufacturing to packaging processes, as well as how it behaves in the field.

“Challenges for our materials include temperature limitations of different die,” said Rama Puligadda, CTO at Brewer Science. “We have to ensure that the temperatures used for bonding materials don’t exceed the thermal limitations of any of the chips that are being integrated into the package. Additionally, there may be some subsequent processes like redistribution layer (RDL) formation or molding. Our materials have to survive those processes. They have to survive the chemicals they come in contact with throughout the packaging process scheme. Mechanical stresses in the package add additional challenges for bonding materials.”

Within a stack of chiplets-on-substrate with an optional interposer, their material attributes affect the thermal-mechanical stresses between neighboring materials, as well. This directly impacts interconnect dimensional control over a large area substrate area.

“If you go work the numbers, you will find that the level of tolerance and control required is frightening,” said Dick Otte, CEO of Promex Industries. “You’re talking about controlling dimensions equivalent to the width of a grass blade over the length of a football field, so that’s roughly 1 in 100,000.”

The goal is uniform heating of the structure in reflow in order to attain the best process results and to avoid cracking. “When you’re taking it through a 250 degrees centigrade temperature change, then you need to heat up slowly so that the top doesn’t get hot before the bottom does,” said Otte.

Multi-physics to comprehend co-optimization
Multi-physics modeling has become the go-to method for co-optimizing packaging design and assembly process development. That affects both permanent and temporary materials, as well the placement of processors, memories, and other components.

“You always looking to what the customer needs electrically, because that’s going to help define the material set. The material set is broadly applicable to a bunch of speed ranges. As long as you don’t step outside of those electrical specifications, theoretically you should be okay,” said Mike Kelly, vice president of advanced package and technology integration at Amkor Technology.

To save many iterations of empirically based development, engineers can use physics-based simulations to understand the impact of a material set’s properties impact on the assembly process, power/thermals, and mechanical vibrations.

Consider that HPC chiplet products can consume ~1,000 watts at peak performance so the power and thermal interactions need to be fully understood.

“We’ve struggled, as everybody has, with this blizzard of complexity in the different techniques. Not only do they vary across different vendors, but they’re also varying over time,” said Marc Swinnen, director of product marketing at Ansys. “Our approach has been to identify the essentials that need to be worked on. We work jointly with customers to develop a simulation flow that actually achieves what is needed now.”

Materials are just one piece of the puzzle. “Then there’s the assembly stresses that need to be modeled to know whether you can correctly assemble this device. The third one is mechanical vibration,” Swinnen said. “Can your device withstand those regular vibrations? Modeling these attributes ties directly into our mechanical analysis tools — acoustic, thermal, vibration, etc. In the end, you’re going to have to do physics simulation. We’re trying to make it accessible to people in many different forms. But the bedrock of our tool offerings is that we have the meshing simulation and analysis. It’s a question of getting the data in the right format in a way that’s practical and usable.”

Evolving assembly design kits
For conventional packages, OSATs provide design rules for each packaging technology. These need to consider electrical, mechanical and thermal design requirements and manufacturing process limitations. In effect this is a multi-dimensional bounding box. Suppliers perform iterations with the customer to create a product specific process recipe.

Rules cover the macro-level attributes. “At a minimum, what you see from design rules is maximum package size, maximum silicon size, and whether silicon can be [mounted] on both sides of the substrate, such that when you follow these constructions the final product will have a lifetime of 1,000 thermal cycles, for example,” said Fraunhofer’s Braun.

In addition, design rules need to describe routing constraints for the interposer and/or redistribution layer, such as RDL line widths and spaces, ball-grid/pillar/pad size and pitches, and the maximum number of interconnections.

Breaking up a monolithic HPC device into multiple dies shifts some of the semiconductor design/process complexity into the packaging space. That makes things much more complicated. Consider that to connect 10 dies requires on order of 100,000 traces within the interposer’s or substrate’s redistribution layer.

To cope with the complexity at the chip level, the IC industry has long relied upon process design kits (PDKs) to capture design rules in an electronic file that can be imported into EDA tools. Their counterparts, assembly design kits (ADKs), are relatively immature.

“We call it Smart Package,” said Amkor’s Kelly. “It’s an ADK that we give to every customer who’s doing their own design. It is a set of macros, and a customization of a database tailored to a customer’s particular design. For chiplets, it is a high-density fan-out package technology. And it’s cognizant of the limitations for metal density and metal spacing, etc. This makes it easier for us to do design rule checks (DRCs).”

But right now, with the level of customization still required, how an ADK is derived and what it entails is in flux. Partnerships between EDA tool vendors, OSATs, and semiconductor device providers are required.

“We come from the IC world where everything is very rigid,” said Kenneth Larsen, director of 3D-IC product management in Synopsys‘ EDA Group. “On the OSAT side, and maybe this is because it’s so custom, design rules seem like a data sheet. Then you build and optimize the products over time or in collaboration with the OSAT. It’s not an electronic exchange. In the IC world, this would be totally unheard of. While it is possible to tweak a few things, you have a qualification process. And it seems like that’s not there yet for packaging.”

Materials and associated assembly recipes ultimately drive what’s possible for a chiplet-substrate stack in terms of pillar pitch, RDL line widths and spaces, bonding processes, and chiplet placement tolerances. But within a handful of ADKs, there are many possible interactions to consider.

The current focus is on co-optimizing the system design with the chiplet assembly process, leading to an assembly process development flow (see figure 4). This flow considers the needs of customization of an assembly process, and it creates the necessary design rules to be used by package designers.

Fig. 4: Chip-package hybrid flow. Source: ASE

“First you need to define your structure using chiplets. Are you using substrate RDL, 2.5D RDL, or a bridge? After that you need to consider your structure’s materials. What kind of material do you choose to fulfill your electrical performance and the mechanical stress requirements,” said Cao. “After that, you do pre-analysis to ensure all the structures and materials you use are workable in terms of electrical, warpage and mechanical stress.”

The design planning flow also includes the evaluation of die-to-die interconnects through the documents for co-design sign-off.

Conclusion
Before chiplet-based designs can be enabled outside the IDM model, the industry needs to complete the ecosystem that bridges the manufacturing and design complexity. This is because the need to co-optimize the system architecture based on materials, process, and integration capabilities is essential. While this would be easier with a set of well-defined products for the chiplet ecosystem to drive forward on, that has not happened yet.

Engineering teams across the design and manufacturing stack will need to collaborate to choose the appropriate materials, architectures, processes, etc., to develop a final chiplet-based product that is designable. As ASE group’s Cao noted, “An integrated design and manufacturing ecosystem is important. It is very critical to have collaboration among IDM, vendors, materials suppliers. Everyone needs to work together to really enable integration for the real applications.”

Related stories
Fan-Out Packaging Gets Competitive
Manufacturability reaches sufficient level to compete with flip-chip BGA and 2.5D.

Inside Panel-Level Fan-Out Technology
Fraunhofer’s panel experts dig into why this approach is needed and where the challenges are to making it work.

Next Steps For Panel-Level Packaging
Where it’s working, and what challenges remain for even broader adoption.

Mini-Consortia Forming Around Chiplets
Commercial chiplet marketplaces are still on the distant horizon, but companies are getting an early start with more limited partnerships.

What Can Go Wrong In Heterogeneous Integration
Workflows and tools are disconnected, mechanical stress is ill-defined, and complete co-planarity is nearly impossible. But there are solutions on the horizon.

Mechanical Challenges Rise With Heterogeneous Integration
But gaps in tools make it difficult to address warpage, structural issues, and new materials in multi-die/multi-chiplet designs.

Chiplets: 2023 (EBook)
What chiplets are, what they are being used for today, and what they will be used for in the future.

The post What Works Best For Chiplets appeared first on Semiconductor Engineering.

SK hynix and TSMC plan to collaborate on HBM4 development and next-generation packaging technology, with plans to mass produce HBM4 chips in 2026. The agreement is an early indicator for just how competitive, and potentially lucrative, the HBM market is becoming. SK hynix said the collaboration will enable breakthroughs in memory performance with increased density of the memory controller at the base of the HBM stack.

Intel assembled the industry’s first high-NA EUV lithography system. “Compared to 0.33NA EUV, high-NA EUV (or 0.55NA EUV) can deliver higher imaging contrast for similar features, which enables less light per exposure, thereby reducing the time required to print each layer and increasing wafer output,” Intel said.

Fig. 1: Bigger iron — Intel’s brand new high-NA EUV machinery. Source: Intel

Samsung is slated to receive $6.4 billion in CHIPS ACT funding from the U.S. Department of Commerce (DoC) as part of a $40 billion expansion of its Austin, Texas, manufacturing facility, along with an R&D fab, a pair of leading-edge logic fabs, and an advanced packaging plant in nearby Taylor, Texas.

Micron and the U.S. government next week will announce $6.1 billion in CHIPS Act funding for the development of advanced memory chips in New York and Idaho, according to AP News.

Cadence unveiled its Palladium Z3 Emulation and Protium X3 FPGA Prototyping systems, targeted at multi-billion-gate designs with 2X increase in capacity and a 1.5X performance increase compared to previous-generation systems. Cadence also teamed up with MemVerge to enable seamless support for AWS Spot instances for long-running high-memory EDA jobs, and extended its hybrid cloud environment solutions through a collaboration with NetApp.

Fig. 2: At CadenceLive Silicon Valley, NVIDIA CEO Jensen Huang (r.) discussed accelerated computing and generative AI with Cadence CEO Anirudh Devgan. Source: Semiconductor Engineering

Quick links to more news:

Global
Markets and Money
In-Depth
Security
Education and Workforce
Product and Standards
Research
Quantum
Events
Further Reading

Global

After Taiwan’s recent 7.2 magnitude earthquake, TSMC reached more the 70% tool recovery in its fabs within the first 10 hours and full recovery by the end of the third day, according to this week’s earnings call. Some wafers in process were scrapped but the company expects the lost production to be recovered in the second quarter.  Also in the call, TSMC said they expect their “customers to share some of the higher cost” of the overseas fabs and higher electricity costs.

Advantest‘s regional headquarters in Taiwan donated $2.2 million New Taiwan dollars ($680,000 US) for aid to victims and reconstruction efforts related to the Taiwan earthquake that struck on April 3.

Japan’s exports grew by more than 7% YoY in March, driven by an 11.3% increase in shipments of electronics and semiconductor manufacturing equipment, much of it to China, according to NikkeiAsia.

China‘s IC output grew 40% in the first quarter, primarily driven by EVs and smartphones, according to the South China Morning Post.

In the U.S., the Biden Administration released a notice of funding opportunity of $50 million targeted at small businesses pursuing advances in metrology research and technology. Also, the U.S. Department of Energy announced a $33 million funding opportunity for smart manufacturing technologies.

Germany‘s Fraunhofer IIS launched its On-Board Processor (FOBP) for the German Space Agency’s Heinrich Hertz communication satellite. FOBP can be controlled and reprogrammed from Earth and will be used to investigate creation of hybrid communication networks.

Markets and Money

RISC-V startup Rivos raised more than $250 million in capital investments to tape out its first power-optimized chips for data analytics and generative AI applications.

Silvaco filed to go public on Nasdaq. The company also received a $5 million convertible note investment from Microchip.

Microchip acquired Neuronix AI Labs to provide AI-enabled FPGA solutions for large-scale, high-performance edge applications.

The advanced packaging market saw a modest 4% increase in revenues in Q4 2023 versus the previous quarter, with a projected decline of 13% QoQ in the first quarter of 2024, reports Yole. Overall, the market is expected to increase from $38 billion in 2023 to $69.5 billion in 2029 with a CAGR of 10.7%.

TSMC’s CoWoS total capacity will increase by 150% in 2024 due to demand for NVIDIA’s Blackwell Platform, reports TrendForce.

ASML saw a nearly 40% drop in new litho equipment sales QoQ in Q1 2024 and a 61% drop in net bookings as manufacturers reduced investments in new capital equipment during the recent semiconductor market slump.

Global PC shipments rose about 3% YoY in Q1 2024, and that same growth is expected for full year 2024, reports Counterpoint. Manufacturers are predicted to promote AI PCs as semiconductor companies prepare to launch SoCs featuring higher TOPS.

The GenAI smartphone market share is predicted to reach 11% by 2024 and 43% by 2027, reports Counterpoint. Samsung likely will lead in 2024, but Apple may overtake it in 2025.

The RF GaN market is expected to exceed $2 billion by 2029, fueled by the defense and telecom infrastructure sectors, reports Yole.

In-Depth

Semiconductor Engineering published its Manufacturing, Packaging & Materials newsletter this week. Top articles include:

• Electromigration Concerns Grow In Advanced Packages
• What Works Best For Chiplets
• Enabling Advanced Devices With Atomic Layer Processes

Plus, check out these new stories and tech talks:

• Architecting Chips For High-Performance Computing
• Future-Proofing Automotive V2X
• Secure Movement Of Data In Test
• Challenges With Chiplets and Power Delivery

Security

In security research:

• Seoul National University, Sandia National Laboratories, Texas A&M University, and Applied Materials demonstrated a memristor crossbar architecture for encryption and decryption.
• Robert Bosch, Forschungszentrum Julich, and Newcastle University investigated techniques for error detection and correction in in-memory computing.
• The University of Florida introduced an automated framework that can help identify security assets for a design at the register-transfer level (RTL).

DARPA conducted successful in-air tests of AI flying an F-16 autonomously versus a human-piloted F-16 in visual-range combat scenarios.

The National Security Agency’s Artificial Intelligence Security Center (NSA AISC) published joint guidance on deploying AI systems securely with the Cybersecurity and Infrastructure Security Agency (CISA), the Federal Bureau of Investigation (FBI), and international partners. CISA also issued other alerts.

Products and Standards

Samsung uncorked LPDDR5X DRAM built on a 12nm process that supports up to 10.7 Gbps and expands the single package capacity of mobile DRAM up to 32 GB.

Keysight revealed its next-generation RF circuit simulation tool that supports multi-physics co-design of circuit, electromagnetic, and electrothermal simulations across Cadence, Synopsys, and Keysight platforms.

Renesas released its FemtoClock family of ultra-low jitter clock generators and jitter attenuators with 8 and 12 outputs, enabling clock tree designs for high-speed interconnect systems in telecom and data center switches, routers, medical imaging, and more.

Movellus expanded its droop response solutions with Aeonic Generate AWM3, which responds to voltage droops within 1 to 2 clock cycles while providing enhanced observability for droop profiling and enabling fine-grained dynamic frequency scaling.

Efabless announced the second version of its Python-based open-source EDA software for construction of customizable flows using proprietary or open-source tools.

Faraday Technology licensed Arm’s Cortex-A720AE IP to use in the development of AI-enabled vehicle ASICs. Also, Untether AI teamed up with Arm to enable its inference acceleration technology to be implemented alongside the latest-generation Automotive Enhanced technology from Arm for ADAS and autonomous vehicle applications.

FOXESS used Infineon’s 1,200V CoolSiC MOSFETs and EiceDRIVER gate drivers for industrial energy storage applications, aiming to promote green energy.

Emotors adopted Siemens’ Simcenter solutions for NVH testing of next-gen automotive e-drives.

SiTime debuted a family of clock generators for AI datacenter applications with clock, oscillator, and resonator in an integrated chip.

JEDEC published the JESD79-5C DDR5 SDRAM standard, which includes a DRAM data integrity improvement called Per-Row Activation Counting (PRAC) that precisely counts DRAM activations on a wordline granularity and alerts the system to pause traffic and designate time for mitigation measures when an excessive number of activations are detected.

The LoRa Alliance launched its roadmap for the development of the LoRaWAN open standard for IoT communications, referring to long-range radio (LoRa) low-power wide-area networks (LPWANs).

Education and Workforce

Texas A&M introduced a new Master of Science program for microelectronics and semiconductors, which will begin in fall 2025.

The Cornell NanoScale Science and Technology Facility (CNF) is partnering with Tompkins Cortland Community College and Penn State to offer a free Microelectronics and Nanomanufacturing Certificate Program to veterans and their dependents.

Eindhoven University of Technology (TU/e) has more than 700 researchers and 25 research group focused on the chip industry, but the number is projected to grow significantly due to the Dutch government’s recent investment.

Research

Intel announced a large-scale neuromorphic system based on its Loihi 2 processor. Initially deployed at Sandia National Laboratories, it aims to support research for future brain-inspired AI. Intel is also collaborating with Seekr on next-gen LLM and foundation models.

Los Alamos National Lab, HPE, and NVIDIA collaborated on the design and installation of Venado, the Lab’s new supercomputer. “Venado adds to our cutting-edge supercomputing that advances national security and basic research, and it will accelerate how we integrate artificial intelligence into meeting those challenges,” said Thom Mason, director of Los Alamos National Laboratory in a release.

Penn State is partnering with Morgan Advanced Materials on a five-year, multi-million-dollar research project to advance silicon carbide (SiC) technology. Morgan will become a founding member of the Penn State Silicon Carbide Innovation Alliance. Also, Coherent secured CHIPS Act funding of $15 million for research into high-voltage, high-power silicon carbide and single-crystal diamond semiconductors.

Oak Ridge National Laboratory (ORNL) researchers found a more efficient way to extract lithium from waste liquids leached from mining sites, oil fields, and used batteries.

Quantum

Quantinuum said it reached an inherent 99.9% 2-qubit gate fidelity in its commercial quantum computer, a point at which quantum error correction protocols can be used to greatly reduce error rates.

D-Wave Quantum uncorked a fast-anneal feature to speed up computations on its quantum processing units, which reduces the impact of external disturbances.

MIT researchers outlined a new conceptual model for a quantum computer that aims to make writing code for them easier.

SLAC National Accelerator Laboratory, Stanford University, Max Planck Institute of Quantum Optics, Ludwig-Maximilians-Universitat Munich, and Instituto de Ciencia de Materiales de Madrid researchers proposed a method that harnesses the structure of light to tweak the properties of quantum materials.

Events

Find upcoming chip industry events here, including:

Upcoming webinars are here.

Further Reading

Read the latest special reports and top stories, or check out the latest newsletters:

Systems and Design
Low Power-High Performance
Test, Measurement and Analytics
Manufacturing, Packaging and Materials
Automotive, Security and Pervasive Computing

The post Chip Industry Week In Review appeared first on Semiconductor Engineering.

The semiconductor industry is preparing for the migration from proprietary chiplet-based systems to a more open chiplet ecosystem, in which chiplets fabricated by different companies of various technologies and device nodes can be integrated in a single package with acceptable yield.

To make this work as expected, the chip industry will have to solve a variety of well-documented technical and business issues, and it will have to rein in some of the grander visions of what’s possible — at least initially. The basic challenge is aligning domain-specific performance demands of end systems, which contain a growing number of chiplets, with the assembly and packaging capabilities and methodologies of IDMs, foundries, and OSATs. This includes the creation of assembly development kits (ADKs) that are roughly the equivalent of process development kits (PDKs), which today are codified with manufacturing specifications.

A PDK provides the appropriate level of detail needed to develop planar chips, marrying design tools with fab processes to achieve a predictable outcome. But making this work for an ADK with heterogeneous chiplets is many times more complex. Design and assembly teams need to manage thermal, mechanical, and electrical co-dependencies that cause electrical and mechanical stress, resulting in warpage, reduced yield, and reliability issues under real-world workloads. Layered on top of this the business and legal issues related to packaging of different devices from different manufacturers.

“Chiplets are a growing trend, especially in the HPC and networking segments, with potential to scale to other applications,” said Gabriela Pereira, technology and market analyst for semiconductor packaging at Yole Intelligence. “The industry has understood that high-end advanced packaging technologies are needed to connect them — but that’s much more complex than it seems. Connecting chiplets requires the design of high-bandwidth interconnections at the package level, which can take different forms — e.g., 2D, 2.5D or 3D — while ensuring that the thermal and power requirements are fulfilled.”

Commercial chiplet-based devices generally are domain-specific, and sometimes developed for a specific workload. So despite a big industry push to create a LEGO-like mix-and-match ecosystem for chiplets — which today includes multiple IP and EDA vendors, foundries, memory suppliers, OSATs, substrate suppliers, etc. — making this work as planned will require time and a massive amount of work.

Fig. 1: System assembly requires tighter coupling between chipmakers and OSATs. Source: ASE

In creating heterogeneous integrated designs, it’s essential to have much tighter collaboration between foundries, IDMs, OSATs, and PCB manufacturers. And because each chiplet-based system will be customized, the number of assembly processes will grow substantially. For example, one OSAT noted that among its ~5,000 customers, there are ~1,000 different assembly processes.

That diversity in products and processes makes it difficult to achieve predictable results by choosing chiplets from a large menu of options.

“We’ve already encountered a lot of limitations including not only the silicon, but also integration and the ecosystem,” said Lihong Cao, senior director at ASE Group, at MEPTEC’s Road to Chiplets forum. She stressed that customers continue to push for a low-cost chiplet assembly process, which is creating constructive tension between developing a sophisticated assembly process and the economic realities of different industry sectors. Computing devices for automotive have a higher cost sensitivity than for data centers, for example, but their chips operate in a harsher environment over a longer lifetime.

What’s needed is a defined set of assembly process recipes — basically, a highly limited menu of choices — that are specific to the end application (HPC, automotive, RF telecommunications) in order to lower the cost of chiplet-based systems. OSATs and foundries already are moving in that direction for high-performance computing. For example, at its 2024 Direct Connect event, Intel shared its six different package processes for chiplets. TSMC and Samsung also offer defined sets of chiplet processes. But the success of these assembly processes requires engineering teams to co-optimize the flows, processes, and materials to best match the system requirements.

Fig. 2: Integrated platform development requires tightly coupled architectural analysis that co-optimizes the system design to architecture to assembly process and packaging material selections. Source: Applied Materials

“Previously, when we designed a system we only had to be worried about the system requirements. Once we start segregating into dies and reassembling them, we have to start looking at other things. We have to worry about putting them together while considering signal integrity between dies, reliability, thermals, etc.,” said Itai Leshniak, director of AI systems solutions at Applied Materials, at the MEPTEC forum. “If we take the case of AI-based computer vision, we can break it down layer by layer — on the hardware side, determining which computer vision processors, sensors, filters are needed to break it down into the architecture at layer. Then we begin to go through how to package all these chiplets, and then which materials to use and how to take advantage of those materials.”

Materials and assembly processes
Conceptually, design engineers will use chiplets to design a system. However, the co-design and integration is far more complicated than assembling a set of LEGO blocks, because the chiplets, interposers, and package substrates come from different design houses and manufacturing facilities. The advanced packaging technologies used to connect chiplets vary with an alphabet soup of names — FOWLP, FOPLP, CoWoS, etc., each of which poses additional design and material choices along with certain process limitations.

Fig. 3: There are a multitude of choices in multi-die packaging from the high-level layout to substrates, materials, bonding methods, and cooling materials. Source: Synopsys

Currently engineering teams determine the tradeoffs among the different packaging options to select materials, derive a process recipe, and determine design rules.

Materials are a good starting point. “Materials are very important because they enable new products and packaging technologies,” Tanja Braun, deputy group manager at the Fraunhofer Institute for Reliability and Microintegration IZM. “As you move into more advanced packaging, process is getting much more complex because you are putting more things together. In the end, it’s a combination of equipment, materials, and process development.”

There are three thermal parameters that are critical in package assembly processes — coefficients of thermal expansion (CTE), glass transition temperature (T_g), and thermal conductivity. These factors affect how a material behaves in manufacturing to packaging processes, as well as how it behaves in the field.

“Challenges for our materials include temperature limitations of different die,” said Rama Puligadda, CTO at Brewer Science. “We have to ensure that the temperatures used for bonding materials don’t exceed the thermal limitations of any of the chips that are being integrated into the package. Additionally, there may be some subsequent processes like redistribution layer (RDL) formation or molding. Our materials have to survive those processes. They have to survive the chemicals they come in contact with throughout the packaging process scheme. Mechanical stresses in the package add additional challenges for bonding materials.”

Within a stack of chiplets-on-substrate with an optional interposer, their material attributes affect the thermal-mechanical stresses between neighboring materials, as well. This directly impacts interconnect dimensional control over a large area substrate area.

“If you go work the numbers, you will find that the level of tolerance and control required is frightening,” said Dick Otte, CEO of Promex Industries. “You’re talking about controlling dimensions equivalent to the width of a grass blade over the length of a football field, so that’s roughly 1 in 100,000.”

The goal is uniform heating of the structure in reflow in order to attain the best process results and to avoid cracking. “When you’re taking it through a 250 degrees centigrade temperature change, then you need to heat up slowly so that the top doesn’t get hot before the bottom does,” said Otte.

Multi-physics to comprehend co-optimization
Multi-physics modeling has become the go-to method for co-optimizing packaging design and assembly process development. That affects both permanent and temporary materials, as well the placement of processors, memories, and other components.

“You always looking to what the customer needs electrically, because that’s going to help define the material set. The material set is broadly applicable to a bunch of speed ranges. As long as you don’t step outside of those electrical specifications, theoretically you should be okay,” said Mike Kelly, vice president of advanced package and technology integration at Amkor Technology.

To save many iterations of empirically based development, engineers can use physics-based simulations to understand the impact of a material set’s properties impact on the assembly process, power/thermals, and mechanical vibrations.

Consider that HPC chiplet products can consume ~1,000 watts at peak performance so the power and thermal interactions need to be fully understood.

“We’ve struggled, as everybody has, with this blizzard of complexity in the different techniques. Not only do they vary across different vendors, but they’re also varying over time,” said Marc Swinnen, director of product marketing at Ansys. “Our approach has been to identify the essentials that need to be worked on. We work jointly with customers to develop a simulation flow that actually achieves what is needed now.”

Materials are just one piece of the puzzle. “Then there’s the assembly stresses that need to be modeled to know whether you can correctly assemble this device. The third one is mechanical vibration,” Swinnen said. “Can your device withstand those regular vibrations? Modeling these attributes ties directly into our mechanical analysis tools — acoustic, thermal, vibration, etc. In the end, you’re going to have to do physics simulation. We’re trying to make it accessible to people in many different forms. But the bedrock of our tool offerings is that we have the meshing simulation and analysis. It’s a question of getting the data in the right format in a way that’s practical and usable.”

Evolving assembly design kits
For conventional packages, OSATs provide design rules for each packaging technology. These need to consider electrical, mechanical and thermal design requirements and manufacturing process limitations. In effect this is a multi-dimensional bounding box. Suppliers perform iterations with the customer to create a product specific process recipe.

Rules cover the macro-level attributes. “At a minimum, what you see from design rules is maximum package size, maximum silicon size, and whether silicon can be [mounted] on both sides of the substrate, such that when you follow these constructions the final product will have a lifetime of 1,000 thermal cycles, for example,” said Fraunhofer’s Braun.

In addition, design rules need to describe routing constraints for the interposer and/or redistribution layer, such as RDL line widths and spaces, ball-grid/pillar/pad size and pitches, and the maximum number of interconnections.

Breaking up a monolithic HPC device into multiple dies shifts some of the semiconductor design/process complexity into the packaging space. That makes things much more complicated. Consider that to connect 10 dies requires on order of 100,000 traces within the interposer’s or substrate’s redistribution layer.

To cope with the complexity at the chip level, the IC industry has long relied upon process design kits (PDKs) to capture design rules in an electronic file that can be imported into EDA tools. Their counterparts, assembly design kits (ADKs), are relatively immature.

“We call it Smart Package,” said Amkor’s Kelly. “It’s an ADK that we give to every customer who’s doing their own design. It is a set of macros, and a customization of a database tailored to a customer’s particular design. For chiplets, it is a high-density fan-out package technology. And it’s cognizant of the limitations for metal density and metal spacing, etc. This makes it easier for us to do design rule checks (DRCs).”

But right now, with the level of customization still required, how an ADK is derived and what it entails is in flux. Partnerships between EDA tool vendors, OSATs, and semiconductor device providers are required.

“We come from the IC world where everything is very rigid,” said Kenneth Larsen, director of 3D-IC product management in Synopsys‘ EDA Group. “On the OSAT side, and maybe this is because it’s so custom, design rules seem like a data sheet. Then you build and optimize the products over time or in collaboration with the OSAT. It’s not an electronic exchange. In the IC world, this would be totally unheard of. While it is possible to tweak a few things, you have a qualification process. And it seems like that’s not there yet for packaging.”

Materials and associated assembly recipes ultimately drive what’s possible for a chiplet-substrate stack in terms of pillar pitch, RDL line widths and spaces, bonding processes, and chiplet placement tolerances. But within a handful of ADKs, there are many possible interactions to consider.

The current focus is on co-optimizing the system design with the chiplet assembly process, leading to an assembly process development flow (see figure 4). This flow considers the needs of customization of an assembly process, and it creates the necessary design rules to be used by package designers.

Fig. 4: Chip-package hybrid flow. Source: ASE

“First you need to define your structure using chiplets. Are you using substrate RDL, 2.5D RDL, or a bridge? After that you need to consider your structure’s materials. What kind of material do you choose to fulfill your electrical performance and the mechanical stress requirements,” said Cao. “After that, you do pre-analysis to ensure all the structures and materials you use are workable in terms of electrical, warpage and mechanical stress.”

The design planning flow also includes the evaluation of die-to-die interconnects through the documents for co-design sign-off.

Conclusion
Before chiplet-based designs can be enabled outside the IDM model, the industry needs to complete the ecosystem that bridges the manufacturing and design complexity. This is because the need to co-optimize the system architecture based on materials, process, and integration capabilities is essential. While this would be easier with a set of well-defined products for the chiplet ecosystem to drive forward on, that has not happened yet.

Engineering teams across the design and manufacturing stack will need to collaborate to choose the appropriate materials, architectures, processes, etc., to develop a final chiplet-based product that is designable. As ASE group’s Cao noted, “An integrated design and manufacturing ecosystem is important. It is very critical to have collaboration among IDM, vendors, materials suppliers. Everyone needs to work together to really enable integration for the real applications.”

Related stories
Fan-Out Packaging Gets Competitive
Manufacturability reaches sufficient level to compete with flip-chip BGA and 2.5D.

Inside Panel-Level Fan-Out Technology
Fraunhofer’s panel experts dig into why this approach is needed and where the challenges are to making it work.

Next Steps For Panel-Level Packaging
Where it’s working, and what challenges remain for even broader adoption.

Mini-Consortia Forming Around Chiplets
Commercial chiplet marketplaces are still on the distant horizon, but companies are getting an early start with more limited partnerships.

What Can Go Wrong In Heterogeneous Integration
Workflows and tools are disconnected, mechanical stress is ill-defined, and complete co-planarity is nearly impossible. But there are solutions on the horizon.

Mechanical Challenges Rise With Heterogeneous Integration
But gaps in tools make it difficult to address warpage, structural issues, and new materials in multi-die/multi-chiplet designs.

The post What Works Best For Chiplets appeared first on Semiconductor Engineering.

By Adam Kovac, Karen Heyman, and Liz Allan.

India approved the construction of two fabs and a packaging house, for a total investment of about $15.2 billion, according to multiple sources. One fab will be jointly owned by Tata and Taiwan’s Powerchip. The second fab will be a joint investment between CG Power, Japan’s Renesas Electronics, and Thailand’s Stars Microelectronics. Tata will run the packaging facility, as well. India expects these efforts will add 20,000 advanced technology jobs and 60,000 indirect jobs, according to the Times of India. The country has been talking about building a fab for at least the past couple of decades, but funding never materialized.

The U.S. Department of Commerce (DoC) issued a CHIPS Act-based Notice of Funding Opportunity for R&D to establish and accelerate domestic capacity for advanced packaging substrates and substrate materials. The U.S. Secretary of Commerce said the government is prioritizing CHIPS Act funding for projects that will be operational by 2030 and anticipates America will produce 20% of the world’s leading-edge logic chips by the end of the decade.

The top three foundries plan to implement backside power delivery as soon as the 2nm node, setting the stage for faster and more efficient switching in chips, reduced routing congestion, and lower noise across multiple metal layers. But this novel approach to optimizing logic performance depends on advances in lithography, etching, polishing, and bonding processes.

Intel spun out Altera as a standalone FPGA company, the culmination of a rebranding and reorganization of its former Programmable Solutions Group. The move follows Intel’s decision to keep Intel Foundry at arm’s length, with a clean line between the foundry and the company’s processor business.

Multiple new hardware micro-architecture vulnerabilities were published in the latest Common Weakness Enumeration release this week, all related to transient execution (CWE 1420-1423).

The U.S. Office of the National Cyber Director (ONCD) published a technical report calling for the adoption of memory safe programming languages, aiming to reduce the attack surface in cyberspace and anticipate systemic security risk with better diagnostics. The DoC also is seeking information ahead of an inquiry into Chinese-made connected vehicles “to understand the extent of the technology in these cars that can capture wide swaths of data or remotely disable or manipulate connected vehicles.”

Quick links to more news:

Design and Power
Manufacturing and Test
Automotive
Security
Pervasive Computing and AI
Events

Design and Power

Micron began mass production of a new high-bandwidth chip for AI. The company said the HBM3E will be a key component in NVIDIA’s H2000 Tensor Core GPUs, set to begin shipping in the second quarter of 2024. HBM is a key component of 2.5D advanced packages.

Samsung developed a 36GB HBM3E 12H DRAM, saying it sets new records for bandwidth. The company achieved this by using advanced thermal compression non-conductive film, which allowed it to cram 12 layers into the area normally taken up by 8. This is a novel way of increasing DRAM density.

Keysight introduced QuantumPro, a design and simulation tool, plus workflow, for quantum computers. It combines five functionalities into the Advanced Design System (ADS) 2024 platform. Keysight also introduced its AI Data Center Test Platform, which includes pre-packaged benchmarking apps and dataset analysis tools.

Synopsys announced a 1.6T Ethernet IP solution, including 1.6T MAC and PCS Ethernet controllers, 224G Ethernet PHY IP, and verification IP.

Tenstorrent, Japan’s Leading-Edge Semiconductor Technology Center (LSTC) , and Rapidus are co-designing AI chips. LSTC will use Tenstorrent’s RISC-V and Chiplet IP for its forthcoming edge 2nm AI accelerator.

This week’s Systems and Design newsletter features these top stories:

• 2.5D Integration: Big Chip Or Small PCB: Defining whether a 5D device is a PCB shrunk to fit into a package or a chip that extends beyond the limits of a single die can have significant design consequences.
• Commercial Chiplets: Challenges of establishing a commercial chiplet.
• Accellera Preps New Standard For Clock-Domain Crossing: New standard aims to streamline the clock-domain crossing flow.
• Thinking Big: From Chips To Systems: Aart de Geus discusses the shift from chips to systems, next-generation transistors, and what’s required to build multi-die devices.
• Integration challenges for RISC-V: Modifying the source code allows for democratization of design, but it adds some hurdles for design teams (video).

Demand for high-end AI servers is driven by four American companies, which will account for 60% of global demand in 2024, according to Trendforce. NVIDIA is projected to continue leading the market, with AMD closing the gap due its lower cost model.

The EU consortium PREVAIL is accepting design proposals as it seeks to develop next-gen edge-AI technologies. Anchors include CEA-Leti, Fraunhofer-Gesellschaft, imec, and VTT, which will use their 300mm fabrication, design, and test facilities to validate prototypes.

Siemens joined an initiative to expand educational opportunities in the semiconductor space around the world. The Semiconductor Education Alliance was launched by Arm in 2023 and focuses on helping teach skills in IC design and EDA.

Q-CTRL announced partnerships with six firms that it says will expand access to its performance-management software and quantum technologies. Wolfram, Aqarios, and qBraid will integrate Q-CTRL’s Fire Opal technology into their products, while Qblox, Keysight, and Quantware will utilize Q-CTRL’s Boulder Opal hardware system.

NTT, Red Hat, NVIDIA, and Fujitsu teamed up to provide data pipeline acceleration and contain orchestration technologies targeted at real-time AI analysis of massive data sets at the edge.

Manufacturing and Test

The U.S. Department of Energy (DOE)’s Office of Electricity launched the American-Made Silicon Carbide (SiC)  Packaging Prize. This $2.25 million contest invites competitors to propose, design, build, and test state-of-the-art SiC semiconductor packaging prototypes.

Applied Materials introduced products and solutions for patterning issues in the “angstrom era,” including line edge roughness, tip-to-tip spacing limitations, bridge defects, and edge placement errors.

imec reported progress made in EUV processes, masks and metrology in preparation for high-NA EUV. It also identified advanced node lithography and etch related processes that contribute the most to direct emissions of CO2, along with proposed solutions.

proteanTecs will participate in the Arm Total Design ecosystem, which now includes more than 20 companies united around a charter to accelerate and simplify the development of custom SoCs based on Arm Neoverse compute subsystems.

NikkeiAsia took an in-depth look at Japan’s semiconductor ecosystem and concluded it is ripe for revival with investments from TSMC, Samsung, and Micron, among others. TrendForce came to a similar conclusion, pointing to the fast pace of Japan’s resurgence, including the opening of TSMC’s fab.

‍FormFactor closed its sale of its Suzhou and Shanghai companies to Grand Junction Semiconductor for $25M in cash.

The eBeam Initiative celebrated its 15th anniversary and welcomed a new member, FUJIFILM. The group also uncorked its fourth survey of its members technology using deep learning in the photomask-to-wafer manufacturing flow.

Automotive

Apple shuttered its electric car project after 10 years of development. The chaotic effort cost the company billions of dollars, according to The New York Times.

Infineon released new automotive programmable SoCs with fifth-gen human machine interface (HMI) technology, offering improved sensitivity in three packages. The MCU offers up to 84 GPIOs and 384 KB of flash memory. The company also released automotive and industrial-grade 750V G1 discrete SiC MOSFETs aimed at applications such as EV charging, onboard chargers, DC-DC converters, energy, solid state circuit breakers, and data centers.

Cadence expanded its Tensilica IP portfolio to boost computation for automotive sensor fusion applications. Vision, radar, lidar, and AI processing are combined in a single DSP for multi-modal, sensor-based system designs.

Ansys will continue translating fast computing into fast cars, as the company’s partnership with Oracle Red Bull Racing was renewed. The Formula 1 team uses Ansys technology to improve car aerodynamics and ensure the safety of its vehicles.

Lazer Sport adopted Siemens’ Xcelerator portfolio to connect 3D design with 3D printing for prototyping and digital simulation of its sustainable KinetiCore cycling helmet.

The chair of the U.S. Federal Communications Commission (FCC) suggested automakers that sell internet-connected cars should be subject to a telecommunications law aiming to protect domestic violence survivors, reports CNBC. This is due to emerging cases of stalking through vehicle location tracking technology and remote control of functions like locking doors or honking the horn.

BYD‘s CEO said the company does not plan to enter the U.S. market because it is complicated and electrification has slowed down, reports Yahoo Finance. Meanwhile, the first shipment of BYD vehicles arrived in Europe, according to DW News.

Ascent Solar Technologies’ solar module products will fly on NASA’s upcoming Lightweight Integrated Solar Array and AnTenna (LISA-T) mission.

Security

Researchers at Texas A&M University and the University of Delaware proposed the first red-team attack on graph neural network (GNN)-based techniques in hardware security.

A panel of four experts discuss mounting concerns over quantum security, auto architectures, and supply chain resiliency.

Synopsys released its ninth annual Open Source Security and Risk Analysis report, finding that 74% of code bases contained high-risk open-source vulnerabilities, up 54% since last year.

President Biden issued an executive order to prevent the large-scale transfer of Americans’ personal data to countries of concern. Types of data include genomic, biometric, personal health, geolocation, financial, and other personally identifiable information, which bad actors can use to track and scam Americans.

The National Institute of Standards and Technology (NIST) released Cybersecurity Framework (CSF) 2.0 to provide a comprehensive view for managing cybersecurity risk.

The EU Agency for Cybersecurity (ENISA) published a study on best practices for cyber crisis management, saying the geopolitical situation continues to impact the cyber threat landscape and planning for threats and incidents is vital for crisis management.

The U.S. Department of Energy (DOE) announced $45 million to protect the energy sector from cyberattacks.

The National Security Agency (NSA), the Federal Bureau of Investigation (FBI), and others published an advisory on Russian cyber actors using compromised routers.  Also the Cybersecurity and Infrastructure Security Agency (CISA), the UK National Cyber Security Centre (NCSC), and partners advised of tactics used by Russian Foreign Intelligence Service cyber actors to gain initial access into a cloud environment.

CISA, the FBI, and the Department of Health and Human Services (HHS) updated an advisory concerning the ALPHV Blackcat ransomware as a service (RaaS), which primarily targets the healthcare sector.

CISA also published a guide to support university cybersecurity clinics and issued other alerts.

Pervasive Computing and AI

Renesas expanded its RZ family of MPUs with a single-chip AI accelerator that offers 10 TOPS per watt power efficiency and delivers AI inference performance of up to 80 TOPS without a cooling fan. The chip is aimed at next-gen robotics with vision AI and real-time control.

Infineon launched dual-phase power modules to help data centers meet the power demands of AI GPU platforms. The company also released a family of solid-state isolators to deliver faster switching with up to 70% lower power dissipation.

Fig. 1: Infineon’s dual phase power modules: Source: Infineon

Amber Semiconductor announced a reference design for brushless motor applications using its AC to DC conversion semiconductor system to power ST‘s STM32 MCUs.

Micron released its universal flash storage (UFS) 4.0 package at just 9×13 mm, built on 232-layer 3D NAND and offering up to 1 terabyte capacity to enable next-gen phone designs and larger batteries.

LG and Meta teamed up to develop extended reality (XR) products, content, services, and platforms within the virtual space.

Microsoft and Mistral AI partnered to accelerate AI innovation and to develop and deploy Mistral’s next-gen large language models (LLMs).

Microsoft’s vice chair and president announced the company’s AI access principles, governing how it will operate AI datacenter infrastructure and other AI assets around the world.

Singtel and VMware partnered to enable enterprises to manage their connectivity and cloud infrastructure through the Singtel Paragon platform for 5G and edge cloud.

Keysight was selected as the Test Partner for the Deutsche Telekom Satellite NB-IoT Early Adopter Program, providing an end-to-end NB-IoT NTN testbed that allows designers and developers to validate reference designs for solutions using 3GPP Release 17 (Rel-17) NTN standards.

Global server shipments are predicted to increase by 2.05% in 2024, with AI servers accounting for about 12%, reports TrendForce. Also, the smartphone camera lens market is expected to rebound in 2024 with 3.8% growth driven by AI-smartphones, to reach about 4.22 billion units, reports TrendForce.

Yole released a smartphone camera comparison report with a focus on iPhone evolution and analysis of the structure, design, and teardown of each camera module, along with the CIS dimensions, technology node, and manufacturing processes.

Counterpoint released a number of 2023 reports on smartphone shipments by country and operator migrations to 5G.

Events

Find upcoming chip industry events here, including:

Upcoming webinars are here, including topics such as digital twins, power challenges in data centers, and designing for 112G interface compliance.

Further Reading and Newsletters

Read the latest special reports and top stories, or check out the latest newsletters:

Systems and Design
Low Power-High Performance
Test, Measurement and Analytics
Manufacturing, Packaging and Materials
Automotive, Security and Pervasive Computing

The post Chip Industry Week In Review appeared first on Semiconductor Engineering.

Chiplets are gaining renewed attention in the automotive market, where increasing electrification and intense competition are forcing companies to accelerate their design and production schedules.

Electrification has lit a fire under some of the biggest and best-known carmakers, which are struggling to remain competitive in the face of very short market windows and constantly changing requirements. Unlike in the past, when carmakers typically ran on five- to seven-year design cycles, the latest technology in vehicles today may well be considered dated within several years. And if they cannot keep up, there is a whole new crop of startups producing cheap vehicles with the ability to update or change out features as quickly as a software update.

But software has speed, security, and reliability limitations, and being able to customize the hardware is where many automakers are now putting their efforts. This is where chiplets fit in, and the focus now is on how to build enough interoperability across large ecosystems to make this a plug-and-play market. The key factors to enable automotive chiplet interoperability include standardization, interconnect technologies, communication protocols, power and thermal management, security, testing, and ecosystem collaboration.

Similar to non-automotive applications at the board level, many design efforts are focusing on a die-to-die approach, which is driving a number of novel design considerations and tradeoffs. At the chip level, the interconnects between various processors, chips, memory, and I/O are becoming more complex due to increased design performance requirements, spurring a flurry of standards activities. Different interconnect and interface types have been proposed to serve varying purposes, while emerging chiplet technologies for dedicated functions — processors, memories, and I/Os, to name a few — are changing the approach to chip design.

“There is a realization by automotive OEMs that to control their own destiny, they’re going to have to control their own SoCs,” said David Fritz, vice president of virtual and hybrid systems at Siemens EDA. “However, they don’t understand how far along EDA has come since they were in college in 1982. Also, they believe they need to go to the latest process node, where a mask set is going to cost $100 million. They can’t afford that. They also don’t have access to talent because the talent pool is fairly small. With all that together comes the realization by the OEMs that to control their destiny, they need a technology that’s developed by others, but which can be combined however needed to have a unique differentiated product they are confident is future-proof for at least a few model years. Then it becomes economically viable. The only thing that fits the bill is chiplets.”

Chiplets can be optimized for specific functions, which can help automakers meet reliability, safety, security requirements with technology that has been proven across multiple vehicle designs. In addition, they can shorten time to market and ultimately reduce the cost of different features and functions.

Demand for chips has been on the rise for the past decade. According to Allied Market Research, global automotive chip demand will grow from $49.8 billion in 2021 to $121.3 billion by 2031. That growth will attract even more automotive chip innovation and investment, and chiplets are expected to be a big beneficiary.

But the marketplace for chiplets will take time to mature, and it will likely roll out in phases.  Initially, a vendor will provide different flavors of proprietary dies. Then, partners will work together to supply chiplets to support each other, as has already happened with some vendors. The final stage will be universally interoperable chiplets, as supported by UCIe or some other interconnect scheme.

Getting to the final stage will be the hardest, and it will require significant changes. To ensure interoperability, large enough portions of the automotive ecosystem and supply chain must come together, including hardware and software developers, foundries, OSATs, and material and equipment suppliers.

Momentum is building
On the plus side, not all of this is starting from scratch. At the board level, modules and sub-systems always have used onboard chip-to-chip interfaces, and they will continue to do so. Various chip and IP providers, including Cadence, Diode, Microchip, NXP, Renesas, Rambus, Infineon, Arm, and Synopsys, provide off-the-shelf interface chips or IP to create the interface silicon.

The Universal Chiplet Interconnect Express (UCIe) Consortium is the driving force behind the die-to-die, open interconnect standard. The group released its latest UCIe 1.1 specification in August 2023. Board members include Alibaba, AMD, Arm, ASE, Google Cloud, Intel, Meta, Microsoft, NVIDIA, Qualcomm, Samsung, and others. Industry partners are showing widespread support. AIB and Bunch of Wires (BoW) also have been proposed. In addition, Arm just released its own Chiplet System Architecture, along with an updated AMBA spec to standardize protocols for chiplets.

“Chiplets are already here, driven by necessity,” said Arif Khan, senior product marketing group director for design IP at Cadence. “The growing processor and SoC sizes are hitting the reticle limit and the diseconomies of scale. Incremental gains from process technology advances are lower than rising cost per transistor and design. The advances in packaging technology (2.5D/3D) and interface standardization at a die-to-die level, such as UCIe, will facilitate chiplet development.”

Nearly all of the chiplets used today are developed in-house by big chipmakers such as Intel, AMD, and Marvell, because they can tightly control the characteristics and behavior of those chiplets. But there is work underway at every level to open this market to more players. When that happens, smaller companies can begin capitalizing on what the high-profile trailblazers have accomplished so far, and innovating around those developments.

“Many of us believe the dream of having an off-the-shelf, interoperable chiplet portfolio will likely take years before becoming a reality,” said Guillaume Boillet, senior director strategic marketing at Arteris, adding that interoperability will emerge from groups of partners who are addressing the risk of incomplete specifications.

This also is raising the attractiveness of FPGAs and eFPGAs, which can provide a level of customization and updates for hardware in the field. “Chiplets are a real thing,” said Geoff Tate, CEO of Flex Logix. “Right now, a company building two or more chiplets can operate much more economically than a company building near-reticle-size die with almost no yield. Chiplet standardization still appears to be far away. Even UCIe is not a fixed standard yet. Not all agree on UCIe, bare die testing, and who owns the problem when the integrated package doesn’t work, etc. We do have some customers who use or are evaluating eFPGA for interfaces where standards are in flux like UCIe. They can implement silicon now and use the eFPGA to conform to standards changes later.”

There are other efforts supporting chiplets, as well, although for somewhat different reasons — notably, the rising cost of device scaling and the need to incorporate more features into chips, which are reticle-constrained at the most advanced nodes. But those efforts also pave the way for chiplets in automotive, and there is strong industry backing to make this all work. For example, under the sponsorship of SEMI, ASME, and three IEEE Societies, the new Heterogeneous Integration Roadmap (HIR) looks at various microelectronics design, materials, and packaging issues to come up with a roadmap for the semiconductor industry. Their current focus includes 2.5D, 3D-ICs, wafer-level packaging, integrated photonics, MEMS and sensors, and system-in-package (SiP), aerospace, automotive, and more.

At the recent Heterogeneous Integration Global Summit 2023, representatives from AMD, Applied Materials, ASE, Lam Research, MediaTek, Micron, Onto Innovation, TSMC, and others demonstrated strong support for chiplets. Another group that supports chiplets is the Chiplet Design Exchange (CDX) working group , which is part of the Open Domain Specific Architecture (ODSA) and the Open Compute Project Foundation (OCP). The Chiplet Design Exchange (CDX) charter focuses on the various characteristics of chiplet and chiplet integration, including electrical, mechanical, and thermal design exchange standards of the 2.5D stacked, and 3D Integrated Circuits (3D-ICs). Its representatives include Ansys, Applied Materials, Arm, Ayar Labs, Broadcom, Cadence, Intel, Macom, Marvell, Microsemi, NXP, Siemens EDA, Synopsys, and others.

“The things that automotive companies want in terms of what each chiplet does in terms of functionality is still in an upheaval mode,” Siemens’ Fritz noted. “One extreme has these problems, the other extreme has those problems. This is the sweet spot. This is what’s needed. And these are the types of companies that can go off and do that sort of work, and then you could put them together. Then this interoperability thing is not a big deal. The OEM can make it too complex by saying, ‘I have to handle that whole spectrum of possibilities.’ The alternative is that they could say, ‘It’s just like a high speed PCIe. If I want to communicate from one to the other, I already know how to do that. I’ve got drivers that are running my operating system. That would solve an awful lot of problems, and that’s where I believe it’s going to end up.”

One path to universal chiplet development?

Moving forward, chiplets are a focal point for both the automotive and chip industries, and that will involve everything from chiplet IP to memory interconnects and customization options and limitations.

For example, Renesas Electronics announced in November 2023 plans for its next-generation SoCs and MCUs. The company is targeting all major applications across the automotive digital domain, including advance information about its fifth-generation R-Car SoC for high-performance applications with advanced in-package chiplet integration technology, which is meant to provide automotive engineers greater flexibility to customize their designs.

Renesas noted that if more AI performance is required in Advanced Driver Assistance Systems (ADAS), engineers will have the capability to integrate AI accelerators into a single chip. The company said this roadmap comes after years of collaboration and discussions with Tier 1 and OEM customers, which have been clamoring for a way to accelerate development without compromising quality, including designing and verifying the software even before the hardware is available.

“Due to the ever increasing needs to increase compute on demand, and the increasing need for higher levels of autonomy in the cars of tomorrow, we see challenges in monolithic solutions scaling and providing the performance needs of the market in the upcoming years,” said Vasanth Waran, senior director for SoC Business & Strategies at Renesas. “Chiplets allows for the compute solutions to scale above and beyond the needs of the market.”

Renesas announced plans to create a chiplet-based product family specifically targeted at the automotive market starting in 2025.

Standard interfaces allow for SoC customization
It is not entirely clear how much overlap there will be between standard processors, which is where most chiplets are used today, and chiplets developed for automotive applications. But the underlying technologies and developments certainly will build off each other as this technology shifts into new markets.

“Whether it is an AI accelerator or ADAS automotive application, customers need standard interface IP blocks,” noted David Ridgeway, senior product manager, IP accelerated solutions group at Synopsys. “It is important to provide fully verified IP subsystems around their IP customization requirements to support the subsystem components used in the customers’ SoCs. When I say customization, you might not realize how customizable IP has become over the course of the last 10 to 20 years, on the PHY side as well as the controller side. For example, PCI Express has gone from PCIe Gen 3 to Gen 4 to Gen 5 and now Gen 6. The controller can be configured to support multiple bifurcation modes of smaller link widths, including one x16, two x8, or four x4. Our subsystem IP team works with customers to ensure all the customization requirements are met. For AI applications, signal and power integrity is extremely important to meet their performance requirements. Almost all our customers are seeking to push the envelope to achieve the highest memory bandwidth speeds possible so that their TPU can process many more transactions per second. Whenever the applications are cloud computing or artificial intelligence, customers want the fastest response rate possible.”

Fig 1: IP blocks including processor, digital, PHY, and verification help developers implement the entire SoC. Source: Synopsys

Optimizing PPA serves the ultimate goal of increasing efficiency, and this makes chiplets particularly attractive in automotive applications. When UCIe matures, it is expected to improve overall performance exponentially. For example, UCIe can deliver a shoreline bandwidth of 28 to 224 GB/s/mm in a standard package, and 165 to 1317 GB/s/mm in an advanced package. This represents a performance improvement of 20- to 100-fold. Bringing latency down from 20ns to 2ns represents a 10-fold improvement. Around 10 times greater power efficiency, at 0.5 pJ/b (standard package) and 0.25 pJ/b (advanced package), is another plus. The key is shortening the interface distance whenever possible.

To optimize chiplet designs, the UCIe Consortium provides some suggestions:

• Careful planning consideration of architectural cut-lines (i.e. chiplet boundaries), optimizing for power, latency, silicon area, and IP reuse. For example, customizing one chiplet that needs a leading-edge process node while re-using other chiplets on older nodes may impact cost and time.
• Thermal and mechanical packaging constraints need to be planned out for package thermal envelopes, hot spots, chiplet placements and I/O routing and breakouts.
• Process nodes need to be carefully selected, particularly in the context of the associated power delivery scheme.
• Test strategy for chiplets and packaged/assembled parts need to be developed up front to ensure silicon issues are caught at the chiplet-level testing phase rather than after they are assembled into a package.

Conclusion
The idea of standardizing die-to-die interfaces is catching on quickly but the path to get there will take time, effort, and a lot of collaboration among companies that rarely talk with each other. Building a vehicle takes one determine carmaker. Building a vehicle with chiplets requires an entire ecosystem that includes the developers, foundries, OSATs, and material and equipment suppliers to work together.

Automotive OEMs are experts at putting systems together and at finding innovative ways to cut costs. But it remains to seen how quickly and effectively they can build and leverage an ecosystem of interoperable chiplets to shrink design cycles, improve customization, and adapt to a world in which the leading edge technology may be outdated by the time it is fully designed, tested, and available to consumers.

— Ann Mutschler contributed to this report.

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